HYPERTHERM

XPR460 plasma cutting system

£ POA

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System information

Benefits

Widest versatility expands capabilities

  • Provides superior cutting versatility for mild steel, stainless steel, and aluminum

  • Offers the widest range of cutting power for various metals and thicknesses

  • Delivers high-quality, consistent cutting on imperfect metal surfaces, including paint and rust


Optimized productivity drives lower operating costs

  • Maximum power optimizes productivity by delivering higher cut quality, thicker cutting capability, and faster cutting speeds

  • Argon-assist technology enables piercing and edge-starting on the thickest mild steel and stainless steel

  • Cuts with oxygen up to 460 Amps, delivering the best cutting outcomes on mild steel

  • Exclusive Arc Response Technology™ intervenes in adverse events to preserve consumable life and prevent torch damage

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Precision cutting reduces secondary operations

  • Delivers excellent part-to-part consistency over consumable life from the first cut to the last

  • Provides a smooth surface, low angularity, and minimal to no dross for clean parts off the table

  • XPR® embedded technology improves 45-degree bevel cut quality on thick material making the welding process more efficient

  • Exclusive SureCut™ technology delivers improved outcomes by automatically embedding advanced cutting capabilities into our plasma cutting process


Specifications

Maximum open-circuit voltage 360 VDC
Maximum output current 460 A
Maximum output power 102 kW
Output voltage 50–222 VDC
100% duty arc voltage 222 V
Duty cycle rating 100% at 102 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 102 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
IP rating IP21
Unit dimensions

H = 124.76 cm (49.12″)
L = 127.28 cm (50.11″)

W = 87.3 cm (34.5″)

Lift points

Top lift eye weight rating 680 kg (1,500 lb.)

Bottom life truck slots

Operating data

Cut chart thickness

Mild steel
mm inches
Production pierce capacity (air shield gas) 50 2
Enhanced pierce capacity (argon-assist piercing)* 64 2 1/2
Production severance 90 3 1/2
Enhanced severance 102 4
Stainless steel
   
Production pierce capacity 38 1 1/2
Enhanced pierce capacity (argon-assist piercing)* 64 2 1/2
Production severance 90 3 1/2
Enhanced severance (argon-assist cutting)* 130 5
Aluminum
   
Production pierce capacity (N2 shield gas) 38 1 1/2
Enhanced pierce capacity (argon-assist piercing)* 50 2
Production severance 80 3

* Argon-assist technology for thicker piercing and thickness severance cutting is available with CorePlus, VWI, OptiMix gas consoles.

 

This does not represent a complete list of processes or thicknesses that are available.

Console Cutting gases Current (A) Cut chart thickness (mm) Approximate cutting speed (mm/min) Cut chart thickness (in) Approximate cutting speed (ipm)
Mild steel
Core™, CorePlus™, VWI™, and OptiMix™

O2 plasma

O2 shield

30 0.5 5348 0.018" 215
3 1153 0.135" 40
5 726 3/16" 30

O2 plasma

Air shield

50 3 3820 0.105" 155
5 2322 3/16" 95
8 1369 5/16" 55

O2 plasma

Air shield

80 3 5582 0.105" 225
6 3048 1/4" 110
12 1405 1/2" 55

O2 plasma

Air shield

130 3 6502 0.135" 240
10 2680 3/8" 110
38 256 1 1/2" 10

O2 plasma

Air shield

170 6 5080 1/4" 200
12 3061 1/2" 115
25 1175 1" 45
60 152 2 3/8" 6

O2 plasma

Air shield

220 10 3715 3/8" 150
18 2369 5/8" 110
60 158 2 1/2" 6

O2 plasma

Air shield

300 12 3940 1/2" 155
25 1950 1" 75
Nshield 300 50 560 2" 21
80 165 3" 7

O2 plasma

Air shield

460 12 4826 1/2" 190
38 1372 1 1/2" 54
60 559 2 1/2" 22
102 130* 4" 5*
Stainless steel
Core, CorePlus, VWI, and OptiMix

N2 plasma

N2 shield

40 0.8 6100 0.036" 240
3 2683 0.105" 120
6 918 1/4" 32
VWI and OptiMix

F5 plasma

N2 shield

80 3 4248 0.135 140
6 1916 1/4" 70
12 864 1/2" 34
OptiMix

H2-Ar-N2 plasma

N2 shield

170 10 1975 3/8" 80
12 1735 1/2" 65
38 256 1-1/2" 10
300 12 2038 1/2" 80
25 1040 1" 40
50 387 2" 17
75 162 3" 6
VWI and OptiMix

N2 plasma

H2O shield

300 12 2159 1/2" 85
25 1302 1" 50
50 434 2" 15
OptiMix

H2-Ar-N2 plasma

N2 shield

460 18 2337 5/8" 92
38 966 1 1/2" 38
60 534 2 1/2" 21
127 77* 5" 3*
Aluminum
Core, CorePlus, VWI, and OptiMix

Air plasma

Air shield

40 1.5 4799 0.036 240
3 2596 1/8" 85
6 911 1/4" 32
VWI and OptiMix

N2 plasma

H2O shield

80 3 3820 1/8" 140
6 2203 1/4" 80
10 956 1/2" 28

N2 plasma

H2O shield

130 6 2413 1/4" 95
10 1702 3/8" 70
20 870 3/4" 35

N2 Plasma

H2O shield

300 12 2286 1/2" 90
25 1302 1" 50
50 524 2" 20
OptiMix

H2-Ar-N2 plasma

N2 shield

300 12 3810 1/2" 150
25 2056 1" 80
50 391 2" 15

H2-Ar-N2 plasma

N2 plasma

460 18 2337 5/8" 92
38 1372 1 1/2" 38
60 559 2 1/2" 21
80 762 3" 30