Welding smoke extraction unit - with maximum capacity for many workstations and different applications
Robust, reliable and solid - the central extraction and filter WeldFil for high levels of smoke and dust. Ideally suited for large welding shops, training centres or for connecting to cutting machines. The KemTex® ePTFE membrane filter cartridges for ultra-fine dust particles separate particles even below 0.1 µm. If your requirements change, the system can grow flexibly by means of modular extensions.
KEMPER Welding Fume Extraction Unit WeldFil
Available in various extraction capacities from 7,500 – 26,640 m³/h
The KEMPER WeldFil is a robust, reliable, and solid central extraction and filter unit designed for environments with high levels of smoke and dust. This unit is especially suitable for large welding shops, training centres, and for connecting to cutting machines. The WeldFil comes equipped with KemTex ePTFE membrane filter cartridges that effectively separate ultra-fine dust particles, even those below 0.1 µm. The system offers flexibility and can be expanded modularly as requirements change.
| Part Number | Description |
|---|---|
| 34 200 |
Extraction capacity - 13500 - 19440 m³/h Vacuum - 2250-1600 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 15 kW |
| 34 180 |
Extraction capacity - 12000 - 17280 m³/h Vacuum - 2550-1800 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 15 kW |
| 34 160 |
Extraction capacity - 11000 - 15840 m³/h Vacuum - 2330-1600 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 11 kW |
| 34 130 |
Extraction capacity - 9000 - 12960 m³/h Vacuum - 2250-1500 Pa Dimensions (w x d x h) - 2826 x 1864 x 2670 mm Motor power - 11 kW |
| 34 270 |
Extraction capacity - 18500 - 26640 m³/h Vacuum - 2250-1800 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 22 kW |
| 34 110 |
Extraction capacity - 7500 - 10800 m³/h Vacuum - 2600-2000 Pa Dimensions (w x d x h) - 2826 x 1864 x 2670 mm Motor power - 11 kW |
| 34 240 |
Extraction capacity - 16500 - 23760 m³/h Vacuum - 2250-1800 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 18.5 kW |
| 34 220 |
Extraction capacity - 15000 - 21600 m³/h Vacuum - 2550-1800 Pa Dimensions (w x d x h) - 4239 x 1864 x 2670 mm Motor power - 18.5 kW |
Features and Benefits:
- Contamination-Free: Ensures contamination-free dust collection due to compressed air fixation of dust collection containers.
- Continuous Operation: Offers uninterrupted operation with its automatic differential pressure-controlled filter cleaning.
- Low Noise: Operates with minimal noise emissions.
- Modular Design: Can be expanded easily due to its simple modular construction.
- Energy Savings: Achieves significant energy cost savings with its automatic extraction volume control.
- User-Friendly: Features an intelligent touch screen control with a diagnostic system for convenient operation.
- Health Protection: Provides optimal health protection for workers with its KemTex® ePTFE cartridges with surface filtration.
Filter
| Filter stages | 1 |
| Filter method | Cleanable filter |
| Filter cleaning method | Rotating nozzle |
| Filter surface | 20 m² |
| Number filter elements | 7 to 18 |
| Filter surface total | 140 to 360 m² |
| Type of filter | Filter cartridge |
| Filter material | ePTFE membrane |
| Filter efficiency | > 99.99 % |
| Dust classification | M |
Basic data
| Extraction capacity | Options range from 7500 – 26640 m³/h |
| Air flow rate (max.) | 15000 to 37000 m³/h |
| Vacuum min. | 2330 Pa |
| Vacuum | 2330 – 1600 Pa |
| Working pressure in PA | 1600 Pa |
| Dimensions (w x t x h) | 4239 x 1864 x 2670 mm |
| Weight | 2280 kg |
| Motor power | 11 kW |
| Power supply | 3 x 400 V / 50 Hz |
| Rated current | 20.6 A |
| Noise level | 65 dB(A) |
Additional information
| IFA-Certification | W3-Approved |
| Fan type | Radial fan, belt driven |
| Compressed air supply | 5 – 6 bar |
| Air outlet | 710 mm |
| Air intake | 2 x 560 mm |
| Capacity Dust collection container | 2 x 192 l |
| Dimensions | |
| I | 1524 mm |
| J | 400 mm |
| K | 710 mm |
| L | 1341 mm |
| M | 2119.5 mm |
| N | 2119.5 mm |
| O | 1347 mm |
Benefits
- Contamination-free dust collection due to compressed air fixation of dust collection containers
- Uninterrupted continuous operation due to automatic differential pressure-controlled filter cleaning
- Little noise emission due to a low noise level
- Expandable due to simple modular construction
- Considerable energy cost savings by using the automatic extraction volume control
- Convenient operation due to intelligent control via touch screen with diagnostic system
- Flexible integration of the control system into third-party systems such as cutting equipment due to potential-free contacts
- Best health protection for employees by use of KemTex® ePTFE cartridges with surface filtration
Properties
- Automatic filter cleaning, pressure-controlled
- Control via touch screen
- KemTex® ePTFE filter cartridges
- Dust collection container with pneumatic lifting device
- Modular design
- Automatic extraction volume control (optional)
Applications
- High levels of smoke and dust
- Training centres and robotic welding lines
- Laser, plasma and flame cutting systems
- Can be installed outdoors
- Welding and grinding shops
Variants
- Various filter surfaces
- Various volume flow rate capacities
Accessories
- Automatic dust disposal – DustEvac
- Automatic extraction volume control
- External On/Off
- Fleet management, remote maintenance and pre-noise maintenance using autarkic networking via mobile radio to the KEMPER cloud
- Spark separator €“ SparkTrap
- Weatherproof housing for outdoor installation
Energy & Cost Savings Through Automatic Extraction Capacity Control