Max Photonics Theo Spares
U Groove Wire Feed Roller
1.2/1.6mm
Maintenance Tips
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Regular Cleaning:
- Keep the groove free from debris, spatter, or wire residues to ensure smooth operation.
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Inspect for Wear:
- Replace the roller if the groove becomes worn or deformed, as this can affect wire feeding.
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Match Wire Diameter:
- Use a roller with the correct groove size for the wire diameter to prevent feeding issues.
The Wire Feed Roller with a “U” Groove in laser welding is a component used in the Max Photonics wire feeder. Its primary function is to guide and control the movement of the filler wire during the welding process, ensuring consistent and precise feeding into the weld pool or laser beam focus area. The “U” groove in the roller is specifically designed to accommodate softer wires (aluminium).
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Gentle Grip for Softer Wires:
The U-shaped channel evenly distributes pressure around the wire, reducing the risk of deformation or flattening—ideal for softer, more ductile wires (e.g., aluminium) -
Stable and Consistent Wire Feeding:
They help maintain a steady feed rate, ensuring that the filler wire is delivered smoothly into the weld pool. This consistency is crucial for achieving high-quality welds. -
Reduced Wire Wear:
The design minimizes excessive contact pressure, which not only protects the wire from damage but also extends the life of the feed roller itself. -
Accurate Wire Alignment:
By securely holding the wire, U groove rollers ensure that the wire is correctly aligned with the laser beam or welding joint, contributing to precise weld placement.