Brookside Welding Supplies Ltd

Hire RW30-45-PV-20-FM Redrock 30t Conventional Welding Rotator Set

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RW30-45-PV-20-FM Redrock 30t Conventional Welding Rotator Set

The Redrock RW30-45-PV-20-FM is a heavy-duty, 30-tonne conventional welding rotator set designed for industrial vessel fabrication and automated orbital welding, a professional-grade solution engineered to maximise productivity and achieve superior weld quality on large cylindrical components. This robust drive and idler set is indispensable for demanding fabrication environments, providing controlled, stable, and variable rotation for precise longitudinal and circumferential welding operations.

Designed for long-term reliability and operational expertise, this conventional rotator set facilitates the accurate positioning and manipulation of heavy vessels, tanks, and pipes, ensures optimal torch access and maintaining consistent travel speed for automated welding processes. Invest in Redrock technology to elevate your workshop’s efficiency, safety, and output consistency across all cylindrical welding projects.

Features
  • Heavy-Duty Steel Chassis: Fabricated with robust, heavy-gauge steel to absorb shock loads and resist twisting during vessel loading.
  • Polyurethane (PU) Tyres: Features vulcanised PU rollers bound to cast steel drums, preventing surface contamination on sensitive materials like stainless steel.
  • Dual-Drive Synchronisation: Incorporates twin AC motors linked to heavy-duty gearboxes to ensure smooth, balanced torque delivery across both drive wheels.
  • Pre-Drilled Bolt Settings: Precision-spaced adjustment holes across the frame allow operators to manually reposition wheel brackets to match specific vessel diameters.
  • Inverter-Controlled AC Drive: Utilises a variable frequency drive (VFD) for precise speed regulation and consistent rotation, even under unbalanced loads.
  • Low-Voltage Control Pendant: Operated via a 24V remote hand pendant featuring forward/reverse controls, a speed potentiometer, and a dedicated emergency stop.
  • Integration Interface: Includes an interface connector inside the main panel to sync the rotation speed seamlessly with automated welding columns and booms.
  • Anti-Creep Mechanism: Designed to prevent axial vessel drift during continuous circumferential welding.
  • Integrated Lifting Points: Heavy-duty lifting lugs are welded directly into the frame for safe crane transit and workshop positioning.
                                                                         Technical Data
Cat   030T
Model RW30-45-PV-20-FM
Item Drive / Idler Rotator Set
Load Capacity Each 15MT
Total Rotation Capacity 45MT
Vessel Size Min Ø235 mm @ 90° included angle
Vessel Size Max Φ5517 mm at 40° included angle
Tyre Type & Size Vulcanised PU Φ330 mm x250 mm
Roller Speed 129-1290 mm/min at 5 to 50Hz