RW500-PP-43-FM 500t Conventional Welding Rotator Set
The Redrock 500t Conventional Welding Rotator Set, a non-negotiable asset for any facility engaged in heavy-duty pipe and vessel turning. This high-capacity, conventional turning roll system is expertly engineered to meet the rigorous demands of large-scale industrial welding automation, providing stability and precision when rotating colossal cylindrical work-pieces.
This drive and idler rotator set is the benchmark for managing the weight and bulk of massive pressure vessels, heat exchangers, wind tower sections, and storage tanks. This system incorporates a robust, polyurethane (PU) tyre design (Ø800 x 225 mm) chosen for its superior grip, anti-marking properties, and longevity, with controlled and consistent rotation of the work-piece without slippage or damage.
The unit’s advanced control system delivers an exceptionally wide and precise roller speed range of 137 to 1370 mm/min, enabling operators to maintain the perfect circumferential speed for diverse welding processes. The Redrock 500t rotator set reduces material handling time, minimises positional error, and ensures the production of verifiable, high-integrity circumferential welds. Elevates your operational efficiency, ensures compliance with stringent quality standards, and cements your reputation as a trusted fabricator in the heavy industrial welding sector.
Features
- System Components: Consists of one synchronised powered Drive unit and one passive Idler unit.
- Individual Load Capacity: 250 metric tonnes (MT) maximum weight limit per individual unit.
- Total Turning Capacity: 500 metric tonnes total rotational mass capacity.
- Minimum Vessel Diameter: Φ1,322 mm (configured at a 90° included angle with a 1,500 mm centre-to-centre distance).
- Maximum Vessel Diameter: Up to Φ11,043 mm (configured at a 45° included angle with an expanded 4,300 mm centre-to-centre distance).
- Tyre Setup & Sizing: Equipped with 4 high-grip Polyurethane (PU) tyres, measuring Φ800 mm x 225 mm with a durable D65#70 hardness rating.
- Roller Speed Variation: Steplessly variable from 137 to 1,370 mm/min across a 5 to 50 Hz control frequency range.
| Technical Data |
| Cat | 500T |
| Model | RW500-PP-43-FM |
| Item | Drive / Idler Rotator Set |
| Load Capacity Each | 250MT |
| Total Rotation Capacity | 500MT |
| Vessel Size Min | Φ1322 m at 90° included angle, at C-C 1500 mm |
| Vessel Size Max | Φ110436 mm at 45° included angle, at C-C 4300 mm |
| Tyre Type & Size | PU Φ800 x 225 mm x 4, D65#70 Hardness |
| Roller Speed | 137 to 1370 mm/min at 5 to 50 Hz |