Brookside Welding Supplies Ltd

Hire RW500-PS-43 Steel Wheel Redrock 500t Conventional Steel Wheel Rotator Set

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RW500-PS-43 Steel Wheel Redrock 500t Conventional Steel Wheel Rotator Set          

The Redrock RW500-PS-43 Steel Wheel 500t Conventional Rotator Set is an ultra heavy duty vessel positioning system.It swaps standard polyurethane tyres for specialised all-steel wheels to handle extreme weights, high temperatures, and harsh industrial environments without material deformation.

Engineered for exceptional reliability and operational precision, this system is indispensable for projects requiring the manoeuvring and precise circumferential welding of large, cylindrical work-pieces, such as pressure vessels, pipes, and tanks. Featuring a robust conventional design with 42CrMo Steel Wheels, this heavy-duty welding rotator set provides a 500 ton total rotation capacity, ensuring stability and smooth rotation under the most demanding loads.

This system is built to enhance productivity and achieve superior weld quality by maintaining constant, optimal rotation speed. The variable roller speed, ranging from 113 to 1130 mm/min, offers the flexibility required for various vessel diameters and welding procedures. Investing in the Redrock 500t Conventional Rotator is a commitment to maximising efficiency, improving operator safety, and ensuring the highest standards of manufacturing excellence in industrial welding equipment.

Features

  • System Setup: Includes one synchronised, powered Drive unit and one passive Idler unit.
  • Individual Load Capacity: 250 metric tonnes (MT) weight capacity per individual unit.
  • Total Turning Capacity: 500 metric tonnes maximum rotational mass capacity.
  • Minimum Vessel Diameter: Φ1,322 mm (configured at a 90° included angle with a 1,500 mm centre-to-centre distance).
  • Maximum Vessel Diameter: Up to Φ11,043 mm (configured at a 45° included angle with a 4,300 mm centre-to-centre distance).
  • Speed Range: Steeplessly variable from 137 to 1,370 mm/min across a 5 to 50 Hz control frequency. 
                                                                              Technical Data
Cat  500T
Model RW500-PS-43 Steel Wheel
Item Drive / Idler Rotator Set
Load Capacity Each 250MT
Total Rotation Capacity 500MT
Vessel Size Min Ø856 mm at 90° Included Angle, at C-C 1100 mm
Vessel Size Max Ø10536 mm at 45° Included Angle, at C-C 4300 mm
Tyre Type & Size 42CrMo Steel, Ø700 x 300 mm
Roller Speed 113 to 1130 mm/min at 5 to 50Hz